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Die Casting Heatsinks
die cast heatsink die cast heatsink
die casting heatsink die casting heatsink

Die Cast Heat Sinks

Introduction：
Die cast heat sinks are a practical means to cool different electronic components and devices. These include circuit boards, LED fixtures, automotive, communication and military electronics

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Product Introduction

 

 

Die Cast Heat Sinks

In the process to manufacture a die cast heatsink, two halves of a die are required in the die casting process. One half is called the “cover die half” and the other is called the “ejector die half”. A parting line is created on the part where the two die halves meet. The die is designed so that the finished casting will slide off the cover half of the die and remain in the ejector half as the die is opened. The ejector half contains ejector pins to push the casting out of the ejector die half.  In order to prevent damage to the casting, an ejector pin plate accurately drives all of the pins out of the ejector die at the same time and with the same force. The ejector pin plate also retracts the pins after ejecting the casting to prepare for the next shot.

 

High Pressure Die Casting is a cost effective option for high volume solutions required to be light weight and superior cosmetic surface quality. Die Cast heat sinks come out in near net shape and require little to no additional assembly and can range in complexity. Die cast heat sinks are popular in the LED market due to the unique shape and weight requirements and high volume production needs.

Die cast heat sink process:

 

Available heat sink process of Pioneer Thermal:

 

 

 

Main Process Extrusion Bonded Fins Skived Fins Snapped Fins Folded Fins Heat Pipes
Cold Forging Die Casting FSW cold plate Gun drill cold plate Vacuum brazing cold plate Vapor chamber
 
Finishing Processes CNC machining Drilling Tapping Stamping Anodizing Screen printing
Powder coating Laser etching Polishing Electrophoresis E-coating  
 
Finishing Value Added Embedded fans Thermal Greases Screws Springs Clips Embedded heat pipes
Phase change materials Back plates Gap filler pads PEMs Standoffs Dielectric pads
Compounds

Pioneer Thermal Quality Assurance:

Pioneer Thermal will do the quality control from incoming material to heat sink shipped, if customer find any defect parts when received the goods, we will send replacement or credit note.

 

Inspection tool of Pioneer Thermal:

 

Heat sink dimension  
CMM Projector
 
Heat sink performance  
Salt Spray Tester Pressure Tester Clip Force Tester Drop Tester Helium Leakage Tester
 
Heat sink reliability
Wind Tunnel On Line Thermal Tester HP Qmax Tester HP Delta T Tester Thermal Shock High Temperature Aging Chamber
Quality Inspection Tool of Pioneer Thermal

Quality Inspection Tool of Pioneer Thermal

Quality Inspection Tool of Pioneer Thermal

 

Pioneer Thermal R&D:

Our seasoned professionals can model and critique the thermal implications of your design using Icepak, Flotherm, CFD, Solidworks, ProE, and AutoCAD.  We can manage your thermal needs from the conceptual design stage, through prototypes and into production, which enable us to be your “one-stop” shop for quality thermal solutions, delivered on time and at competitive prices.

 

Pioneer Thermal heat sink R&D

 

About Pioneer Thermal:

As a heat sink manufacturer in China, Pioneer Thermal is certified with ISO9001, ISO14001 and TS16949, and has a dedicated quality assurance department with full CMM capabilities. We are focused on providing advanced technology, superior customer service and outstanding value to our industry partners.

Pioneer Thermal has more than 18 years experience in heat sink design and manufacturing, our process includes CNC machining, cold forging heatsinks, cold plate heatsinks, die casting heatsinks, extrusion heatsinks, heatpipe assemblies, skived fin heatsinks, stacked fin heatsinks, folded fin heatsinks etc. If you need any heat sink service, please contact Pioneer Thermal.

 

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