LED heatsinks

Introduction：
China's top-quality Extrusion Heatsink, LED Heatsinks Design manufacturer, Up to 70% of the energy utilised by an LED is converted into heat rather than light. This makes it paramount that the LED junction temperate and those of the surrounding components operate within manufacturer recommended limits, minimising running costs and maximising product longevity.

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PRODUCTS

DETAILS

Product Introduction

Pioneer Thermal can design LED heatsink based on customer's requirement, then build LED heatsink prototype to production. Most LED heatsink are made by extrusion, cold forging and die cast process.

LED heat sink made by die cast process:

led heat sink process

Available heat sink process of Pioneer Thermal:

Main Process	Extrusion	Bonded Fins	Skived Fins	Snapped Fins	Folded Fins	Heat Pipes
Main Process	Cold Forging	Die Casting	FSW cold plate	Gun drill cold plate	Vacuum brazing cold plate	Vapor chamber

Finishing Processes	CNC machining	Drilling	Tapping	Stamping	Anodizing	Screen printing
Finishing Processes	Powder coating	Laser etching	Polishing	Electrophoresis	E-coating

Finishing Value Added	Embedded fans	Thermal Greases	Screws	Springs	Clips	Embedded heat pipes
	Phase change materials	Back plates	Gap filler pads	PEMs	Standoffs	Dielectric pads
	Compounds

Pioneer Thermal Quality Assurance:

Pioneer Thermal will do the quality control from incoming material to heat sink shipped, if customer find any defect parts when received the goods, we will send replacement or credit note.

Inspection tool of Pioneer Thermal:

Heat sink dimension
CMM	Projector

Heat sink performance
Salt Spray Tester	Pressure Tester	Clip Force Tester	Drop Tester	Helium Leakage Tester

Heat sink reliability
Wind Tunnel	On Line Thermal Tester	HP Qmax Tester	HP Delta T Tester	Thermal Shock	High Temperature Aging Chamber

Pioneer Thermal R&D:

Our seasoned professionals can model and critique the thermal implications of your design using Icepak, Flotherm, CFD, Solidworks, ProE, and AutoCAD. We can manage your thermal needs from the conceptual design stage, through prototypes and into production, which enable us to be your “one-stop” shop for quality thermal solutions, delivered on time and at competitive prices.

About Pioneer Thermal:

As a heat sink manufacturer in China, Pioneer Thermal is certified with ISO9001, ISO14001 and TS16949 with 7500 square meter facility, and has a dedicated quality assurance department with full CMM capabilities. We are focused on providing advanced technology, superior customer service and outstanding value to our industry partners.

Pioneer Thermal has more than 18 years experience in heat sink design and manufacturing, our process includes CNC machining, cold forging heatsinks (also known as pin fin heat sink), cold plate heatsinks, die casting heatsinks, extrusion heatsinks, heatpipe assemblies, skived fin heatsinks, stacked fin heatsinks, folded fin heatsinks etc. If you need any heat sink service, please contact Pioneer Thermal.