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Custom keypoints
● Heat fins
In terms of material, aluminum alloy is widely used because of its light weight, good thermal conductivity and controllable cost. Copper has a higher thermal conductivity but is heavier and more expensive, and is often used in high-end products with extreme heat dissipation requirements; in terms of shape, there are various designs such as wavy and columnar. Columnar fins are conducive to vertical air penetration, and wavy shapes can increase the heat dissipation area in a limited space.
● Heat pipes
A large number and thicker pipe diameter can improve the thermal conductivity efficiency. For example, 6 heat pipes can conduct and disperse heat faster than 4 heat pipes; the layout should be consistent with the distribution of heat sources, and be reasonably distributed in a symmetrical and radial manner to ensure that heat is evenly conducted to all parts of the fins.
● Fan
The larger the size, the wider the speed range, the more wind pressure and the larger the air volume, the better the heat dissipation effect. For example, a 14cm fan has a larger air volume at the same speed than a 12cm fan; you can also choose different bearing types such as double ball bearings (durable, high temperature resistant but slightly noisy) and hydraulic bearings (quiet, moderate life) as needed.
● Base
The pure copper base is polished into a mirror surface to fit closely to the heat source. The base and the heat pipe are efficiently transferred by direct contact or welding of the heat pipe. Some complex customizations will also embed temperature sensors in the base for intelligent temperature control.
● Heat fins
In terms of material, aluminum alloy is widely used because of its light weight, good thermal conductivity and controllable cost. Copper has a higher thermal conductivity but is heavier and more expensive, and is often used in high-end products with extreme heat dissipation requirements; in terms of shape, there are various designs such as wavy and columnar. Columnar fins are conducive to vertical air penetration, and wavy shapes can increase the heat dissipation area in a limited space.
● Heat pipes
A large number and thicker pipe diameter can improve the thermal conductivity efficiency. For example, 6 heat pipes can conduct and disperse heat faster than 4 heat pipes; the layout should be consistent with the distribution of heat sources, and be reasonably distributed in a symmetrical and radial manner to ensure that heat is evenly conducted to all parts of the fins.
● Fan
The larger the size, the wider the speed range, the more wind pressure and the larger the air volume, the better the heat dissipation effect. For example, a 14cm fan has a larger air volume at the same speed than a 12cm fan; you can also choose different bearing types such as double ball bearings (durable, high temperature resistant but slightly noisy) and hydraulic bearings (quiet, moderate life) as needed.
● Base
The pure copper base is polished into a mirror surface to fit closely to the heat source. The base and the heat pipe are efficiently transferred by direct contact or welding of the heat pipe. Some complex customizations will also embed temperature sensors in the base for intelligent temperature control.
Custom processing
● Demand communication
Communicate with the radiator customization manufacturer or professional team in detail about the equipment's heating power, heat source size and shape, use environment (temperature, humidity, dust conditions), space restrictions (chassis internal dimensions, equipment layout gap), noise requirements, budget and other information.
● Solution design
Based on the needs, the manufacturer uses thermal simulation software to simulate the heat dissipation process, optimize the structural layout, design sketches and mark details such as size, material, and process, and repeatedly confirm and adjust with the customer.
● Sample production
According to the determined plan, samples are made using CNC machining, precision casting and other processes, and the accuracy and assembly fit of each component are strictly controlled. Heat dissipation performance tests and installation adaptability verification are carried out.
● Mass production (if necessary)
After the sample is accepted, the production quantity, construction period, logistics distribution and other matters are determined, and the quality is continuously monitored during production to ensure product consistency and stability.
Custom heat sink manufacturer - Pioneer Thermal is a global expert in thermal solution for consumer electronics, Led, power, medical, telecommunications and automotive industries. If you need air coolded heat sink or custom heat sink solution, please contact us,best offer will be provided for.
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